IS MAINTENANCE FITTER

To Report

ASST.PRODUCTION MANAGER

Work Place

HOT END

Role

The   IS Maintenance fitter is under the authority of maintenance supervisor. He is in charge of the maintenance of the IS machine mechanisms he receives instruction from the IS specialists.

He repairs the mechanisms sent back from the IS machines. He changes the broken pieces with the new ones.

He keeps ready to be used the necessary spare mechanisms.

He prepares the mechanisms which have to be changed for periodical maintenances

He participates with the job change team.

Accountabilities

He responsible for the spare mechanism. He is aware of the importance to have the mechanisms in good order.

Qualifications

Industrial Training Institute. Minimum of 5 years’ experience as a forehearth and Lahr operator

IS OPERATOR

To Report

ASST.PRODUCTION MANAGER

Work Place

HOT END

Role

The IS operator is under the authority of shift foreman. He carries out the continuous operation of an IS machine so as to obtain the best quality and efficiency.

In case of troubles or defects on the manufacturing items, he takes action at his level or calls on the shift foreman without delay.

IS OPERATOR should continuously carry out various checks on the manufactured item as :

1. Weight
2. Routine sampling for detailed checks
3. Visual inspection on the conveyor
4. As soon as a defect appears, he should take action within the limit of his possibilities, if the defect persists or is serious he  should inform the shift foreman

Accountabilities

The IS operator should make sure that the manufacturing items are up to the quality standards and he is responsible for the quality of production

Qualifications

Diploma/ Industrial Training Institute. Minimum of 5 years’ experience as a for hearth and leer operator.

UTILITY OPERATOR

To Report

ELECTRICAL SUPERVISOR

Work Place

FACTORY

Role

He controls the correct running of the utilities services.

• COMBRESSORS: -

- He controls the air pressure, the water cooling, the oil lubricant, and the normal pressure.

• WATER PUMP: -

- He controls the water level in the water tank.

- He controls the water pump.

- He reports this information and every incident on the log-book.

• He reports immediately:

- On daily time to the Electrical supervisor.

- Out of day time to the Shift Foreman who decides to whom ask for.

Accountabilities

• Lack of attention on the supervision of the equipment can involve a stoppage of the Process production with damages to the equipment.
• He knows with precision the operating directions for use in case of troubles or breakdowns.
• He has to be aware of that every small trouble must be solved without delay in order to avoid later an irreversible damage.

Qualifications

• High School or Diploma or equivalent.
• Experience in Utility and services.

ELECTRICIAN

To Report

ELECTRICAL FORMAN OR ELECTRICAL SUPERVISOR

Work Place

FACTORY

Role

• Routine maintenance.
• Preventive maintenance.
• Repair of machine and installation.
• Repair of changed components in the workshop.
• Interventions (adjustments, modifications etc.) during manufacturing when requested by the IS machines, melting or decorating services.
• Overhauls during a campaign.
• Safety maintenance on electrical equipment.
• Eventually new installations.

Accountabilities

• The Electrician has to be fully aware of the importance of the quality and the swiftness of his work in order to avoid or minimize the breakdowns in the process departments.
• The Electrician is under the authority of the Electrical supervisor.
• He is in charge of maintenance and setting up of electrical equipment.
• He works on daily basis.  

Qualifications

• Diploma in electrical specialization or equivalent
• Experience in low voltage
• Experience in electrical installations
• Experience in electrical wiring
• Experience in electrical repair and maintenance

Technician-Electro-mechanic

To Report

Electronics and Instrumentation Supervisor

To work-with

Production, Maintenance and Quality Control

Role

• To follow basic hygiene and sanitation and adhere to food safety related rules and activities as per factory instructions.
• Perform the preventive maintenance of all equipment in related to electronics as per schedule
• Ensure proper functioning of the machines for accurate packaging as per product quality.
• Perform daily test of all Inspection machines and ensure their proper functioning thru testing of the sample at the beginning and at the end of the shift.

Accountabilities

• Perform the housekeeping of the machine
• Record all action taken for the machine breakdown and spare parts replacement in logbook.
• Job-Change/Set-up of the machine in Palletizer and Inspections Machine as per product quality
• Repair and replacement of spare parts of the machine in related to electronics.

Qualifications

• High School Certificate
• Certificate in maintenance by some reputable institution
• Have a basic knowledge of troubleshooting and know how to use the computer.
• Be fit medically and physically to perform the job

Technician-Instrumentation Specialist

To work-with

Production, Maintenance, Batch and Furnace, I.S. Forming and Quality Control

Work Place

Hot End Area (Production and Batch& Furnace)

Role

• To follow basic hygiene and sanitation and adhere to food and safety related rules and activities as per factory instruction.
• Responsible for preventive maintenance of all equipment related in electronics in hot end area.
• Ensure proper functioning of the machine according to its function and purpose.
• Perform daily inspection of all machines. 

Accountabilities

• Perform the housekeeping of all panels in hot end area including on batch and furnace electrical panel.
• Record all action taken for each machine breakdown and spare parts that has been replaced.
• Do the calibration of testing instruments/equipment as per given schedule.
• Repair and replacement of spare parts of the machine in related to electronics in hot end area.

Qualifications

• High School Certificate
• Certificate or Diploma in Instrumentation Technology by some reputable Institution or equivalent.
• Have a basic knowledge of conducting calibration of testing equipment and know how to troubleshoot and know how to use computer.
• Be fit medically and physically to perform the Job.

AUTO MECHANIC

Job Responsibilities 

Fabricator / welder

Hydraulic Mechanic

Job Responsibilities

I.S. FORMING

Role Summary: -

Continuous operation of glass bottle forming machine in order to obtain the best quality and efficiency.
Running machine so as to obtain the best quality and efficiency.
In case of troubles or defects on the manufacturing items, he takes action at his level or calls on the shift foreman without delay.
IS OPERATOR should continuously carry out various checks on the manufactured item as:

1)Weight
2)Routine sampling for detailed checks
3)Visual inspection on the conveyor
4)As soon as a defect appears, he should take action within the limit of his possibilities, if the defect persists or is serious, he should inform the shift foreman

Accountabilities: -
The IS operator should make sure that the manufacturing items are up to the quality standards and he is responsible for the quality of production.

Qualifications: -

• Industrial diploma or high school with 4 years’ experience as IS machine operator.
• Experience of minimum 4 years in Emhart and Bottero machine NNPB, BB process.
• Young dynamic and knowledge to correct glass bottle defect correction 

QC. INSPECTORS

Role Summary: -

• Apply basic hygiene and compliance with food safety rules and activities in accordance with established guidelines.
• Prepare summary reports with test results.
• Ensure proper packaging according to product quality.
• Performance of activities related to food safety and quality.
• Identify, isolate, and analyze (as necessary) any non-conforming products.
• Maintain laboratory tools and equipment by following established laboratory methods.
• High quality operation and control of the line.

Accountabilities: -

• Accelerate the quality of attention to lines, and work with maintenance as necessary.
• Follow-up and implementation of good laboratory testing on the product at all times.
• Ensure the use of hair net, face mask, safety shoes.
• Use daily logs of tests performed and results.
• Responsible for maintaining all quality inspection records properly.

Qualifications: -

• High school with minimum 3 years in glass factory experience as  QCI
• Can operate computer and work on data base.
• Be able to deliver training on Food Safety.
• Be fit medically and physically to perform job.

BOTTLE INSPECTOR

Role Summary: -

• To check visually for all bottle related defects that passes from the Production Line and discard those defective bottles immediately.
• Reload the bottles on the Production Line, as per instruction from the Quality Control Inspector.
• Sort the bottles from the pallets, to check for any defective bottles.
• Apply basic hygiene and sanitation and adhere to food safety related rules.

Accountabilities: -

• Responsible to visually check that no defective / critical bottle pass from the production line, as per the ISO standard for classification of defects.
• Ensure the usage of hair net, face mask, safety shoes when working in Production Area or packing area.

Qualifications: -

• High School Certificate with glass defect knowledge
• Be medically and physically fit to perform the job.

FORKLIFT OPERATOR

Role Summary: -

• Be responsible for the safety and cleanliness of the forklift. To check the forklift before starting.
• Moving the product from the production and storage lines in a possible manner.
• Follow all safety regulations to avoid any accident.

Accountabilities: -

• Responsible for housekeeping of the fork-lift.
• Ensure to use hair net, face mask, safety shoes when working in production or storing area.
• Inform supervisor immediately in case of any non-conforming situation.
• Responsible to keep fork-lift in good working condition.

Qualifications: -

• High school certificate
• Can read and write English properly.
• Be able to understand work instructions.
• Be fit medically and physically to perform job.

ASST. MACNHINE OPERATER

Role Summary: -

• The machine operator performs different tasks to set up, run, prevent, and perform preventive maintenance on devices.
• The machine operator is also responsible for inspecting parts according to specifications, making modifications, or changing tools as necessary to maintain quality specifications.

Accountabilities: -

• Ability to operate in a fast-paced, high-speed environment, follow up on standard work and adhere to safety practices.

• Required pre-operating performance to ensure equipment is started and operated on multiple parts of equipment.
• Operating and monitoring multiple parts of equipment during operation to ensure production quality and with minimum downtime.
• Communicate with team members and support teams to ensure continuous production of the right product at high quality levels with minimal downtime and materials

Qualifications: -

• High school certificate or equivalent.
• Can read and write English correctly.
• Two years' experience in this field.

DESIGNER/DRAFTSMAN

Role Summary: -

 Responsible for preparing technical drawings for the moulds .

Accountabilities: -

• Work with the mould shop supervisor according to the design specifications required by customers.
• Prepare required drawings with modifications (if any)
• Use computer-aided design systems to prepare drawings.
• Store the drawings electronically so you can retrieve any time.
• Prepare design differences.

Preparation of drawings showing the details and method of assembling machines and mechanical devices.

Qualifications: -

• Diploma in design with CAD knowledge
• Experience of not less than 2 years.

Complete knowledge of AutoCAD and basic computer skills.

REPAIR MOULD FITTER

Role Summary: -

• Receive the mould after the change process and clean them.
• Check the cleaned mould and accessories of production lines and repair any damages.
• Fix the mould according to standard replace mould and record all repairs according to ISO standards and procedures.
• Repair and check the mold according to the detailed drawing and instructions.

Check all molds and accessories before sending them by mold inspector in production lines.

Accountabilities: -

• Responsible for maintenance of all molds sent to the production lines (configuration section).

       •     Maintain hygiene and safety in the work area.

Qualifications: -

• High School certificate with industrial training certificate
• Prefer relevant expertise.

Be physically / mentally fit.

GENERAL MAINTENANCE FITTER

Role Summary: -

Responsible for the general maintenance of the plant on a large scale.

• Repairs the equipment  

• Make adjustment/changes on faulty equipment's during stoppages in shorter possible time to reduce production losses.

Participates in the job change team on the conveyors, stacker, Palletizers etc.

Accountabilities: -

• Inform the General Maintenance Supervisor for conditions of all equipment's.
• Maintain housekeeping, cleanliness and safety in the work area and after repair in the designated area.

• Carry out works as per preventive maintenance schedule and checklist.

Records all maintenance repairs done.

Qualifications: -

• High School certificate with industrial training certificate
• Experience in general maintenance works preferably in glass factories

Be physically / mentally fit.

INSTRUMENTATION TECHNICIAN

Role Summary: -

• Follow basic hygiene and compliance with rules and activities related to food and safety in accordance with the manufacturer's instructions.
• Capable to read circuit diagrams and trouble shoot problems
• Ensure proper operation of the machine according to its functions and purpose.
• Conduct daily inspection of all machines.

Accountabilities: -

• Responsible for preventive maintenance of all related equipment in electronics field in the Hot End area.
• Perform housekeeping for all panels in the hot end zone including on the blenders and the electric panel of the Furnace.
• Record all actions taken for each breakdown of the machine and replacement parts that have been replaced.
• Calibration of testing tools / equipment according to schedule.

Repair and replacement of spare parts for electronics in the region.

Qualifications: -

• High School Certificate
• Certificate or Diploma in Instrumentation Technology by some reputable Institution or equivalent.
• Have a basic knowledge of conducting calibration of testing equipment and know how to troubleshoot and use computer.
• Be fit medically and physically to perform the Job.

FURNACE OPERATOR

Role Summary

• Keeps the information of Furnace operating parameters within the values defined by Furnace Supervisor.
• Surveys the conditions of the furnace, refractories, injections, glass level, flame appearances and report to his supervisor for actions.

Accountabilities: -

• He is responsible for good operation of the furnace to get good quality glass for the forming.
• He must intervene quickly in case of power failure, lack of air, etc. to ensure no damages to the furnace.

Qualifications: -

   • Be medically and physically fit to perform his duties.

   • High School certificate with furnace operating      experience

   • Has knowledge of the computer system and

      operation.

ASSISTANT BATCH HOUSE

Role Summary: -

 • Ensures good cleaning of blender areas from dust and spillage

• Ensures the cleaning of mixers and mobile platforms in the area.

• Responsibilities: -
• Be responsible for maintaining and cleaning the department and ensuring proper cleaning at regular intervals during working hours.
• Qualifications: -
• Be medically and physically fit to perform his duties.

School certificate with reading and writing skills 

SUPPLY CHAIN MANAGER

Job Functions:

Assist logistics process for the development of new products, inventory maintenance, manufacturing, shipment and delivery, and returns on products.

Keep detailed records, generate reports, and develop presentations to help management understand the logistics perspective.

Build relationships within the company and with external parties, such as suppliers or distributors.

Read and comprehend legal documents, such as contracts or import/export agreements.

Understanding of principles of accounting and finance.

Collaborate with others from diverse backgrounds in order to identify problems and find solutions

Qualifications and experiences:

Bachelor’s degree in Business Management, Or a related.

Minimum 5 years’ experience  .

Ability to manage logistics of all aspects of supply chain, from product development to the shipment of finished items.

Understanding of accounting or finance.

Must be able to comprehend legal documents.

Strong communication skills and the desire to build lasting relationships with people all over the world.

STOREKEEPER

Storekeeper functions:

  Receiving incoming materials.

  Participation in inspection and inspection committees.

  Save and arrange the material inside the warehouse.

  Exchange of materials and delivery to the beneficiaries.

  Make the necessary reports required.

  Participate in the inventory when requested.

Qualifications and experiences:

  First degree in management.

 Administrative Diploma with 3 years' experience.

 Knowledge of Oracle warehouse system.

GLASS MELTING FURNACE OPERATOR

Functions of furnace operator:

1. Registers all oven operation information under instructions from the oven supervisor.

2. Any changes in the operation of the oven and the temperature of the furnace should be followed according to the supervisor's instructions, observation, level of glass and the appearance of the flame and informs the supervisor of the procedures he performs.

Production Manager

For Post of Production Manager